A customer was having problems with material not falling through the screen, especially if there were lumps or excess moisture. This constantly required someone to physically lift up the screen a few inches and drop it back in place. For a short period of time, this allowed the product to fall through the screen.

VIBCO 2P-450 Heavy Duty Electric Vibrators were mounted to the sand bins so that trapped steam and condensation are released from the sand and material flows without clogging or briding in the bin.

The hopper is made out of thin, corrugated steel so a VIBCO 2P-450 Heavy Duty Electric Vibrator was mounted to each hopper leg, and a VIBCO US-450T High Frequency Electric Vibrator was mounted onto a 4” channel on the hopper cone.

A VIBCO 2P-800 Heavy Duty Electric Vibrator was installed at the top of the hopper allowing the sand to fall though the mesh screen. No more cleaning off of the screen and therefore no interruptions in production.

VIBCO 2P-450 Heavy Duty Electric Vibrators were mounted to the sand bins so that trapped steam and condensation are released from the sand and material flows without clogging or briding in the bin.

Two VIBCO 2P-4500 Heavy Duty Electric Vibrators were mounted to the sides of the concrete pipe form. The 2P-4500 has a thrust-type bearing specially designed for vertical mounts, so it was able to give the correct amount of vibration to the low slump concrete used. The specialty bearing also is designed for long-life.

VIBCO suggested a 4P-1400 Heavy Duty Electric Vibrator to remove the air getting trapped in the artificial stone. The vibrator was mounted on a table above the molds to give the best vibration possible. The product now comes out blemish-free, improving quality and increasing production while dramatically reducing waste.

The customer mounted several VIBCO wedge brackets to their forms and then used a VIBCO 42-2 Wedge Head Piston Vibrator. The vibrator was easily moved around the form and set into each bracket to provide uniform vibration.

A VIBCO DC-60 12 Volt Battery Operated Vibrator was mounted to the grate of the concrete pump hopper. The vibrator was activated any time material started to build up. It quickly cleared the build up and material flowed easily through the hopper grate. Activating the vibrator at the end of the pour also helped to clear any residual build up on the grate, reducing clean up time.

VIBCO’s Model DC-500 12 Volt Battery Operated Vibrator was mounted onto the hopper grill. It immediately accelerated the rate at which the low slump concrete moved through the grill into the hopper. The vibration was effective enough to allow loading directly from the mixing truck - keeping a constant flow of concrete through the hopper grill.

VIBCO’s DC-1600 12V Battery Operated Vibrator was installed on the screen structure. Now, when a load of sand is dumped onto the screen, the vibrating action of the VIBCO Vibrator easily moves the pile through the screen. Also, large pieces of sand are broken down and allowed to flow through.

A VIBCO DC-3500 Big Bertha™ 12V DC Dump Body Vibrator was installed and virtually eliminated all tailgate slamming. Body hoists no longer needed to be "stretched beyond their stage stop limits" reducing wear and tear, and reducing the risk of roll-over. An added benefit of the Big Bertha™ vibrator is that spreading can be done while dumping, reducing truck time and man-hours, and increasing the number of loads dumped in any given day.

Two VIBCO Model BVS-60 Silent Turbine Vibrators were mounted to the base of the fill chutes. The uniform vibration kept the nut mixture flowing into the jars without jamming or clogging the chutes. The BVS-60, like all VIBCO Turbines, does not require lubricated air, so it doesn’t produce messy exhaust air normally associated with pneumatic vibrators and keeps the work area sanitary.

A VIBCO BVS-190 Silent Pneumatic Turbine Vibrator was installed on each hopper - virtually eliminating the cheese flow problem. VIBCO’s BVS models feature threaded exhaust and use non-lubricated air so they do not cause contamination. They are perfect for food industry applications.

VIBCO engineers recommended installing the VIBCO MLT-SS-130 Stainless Steel Turbine Vibrator. It was mounted to an existing platform attached to the transition cone. Stainless steel was necessary for the sanitary requirements of the food industry.

A VIBCO Application Engineer recommended that the customer install a VIBCO SCR-60 Adjustable Speed and Force Electric Vibrator above the feeder chute. The adjustability enabled the customer to get the right amount of vibration to ensure that the eggs aligned properly without breaking. Preventing breakage greatly reduced product waste and eliminated a source of costly and time-consuming clean up.

VIBCO Model CCF-5000 Silent Pneumatic Turbine Vibrators were installed to replace the noisy piston vibrators. Designed with graphite bearings, the VIBCO CCF-5000s can withstand high heat environments. They are also pre-lubricated for life, so the customer no longer had to deal with a difficult maintenance issue. The special mounting plate designed by VIBCO engineers for high temperature environments increased the effectiveness and longevity of the vibrators.

The plant manager knew about VIBCO’s CCW-5000 Silent Pneumatic Rotary Piston Railroad Car Shaker and called to request a FREE 10-Day product trial. VIBCO immediately sent the CCW-5000 out to the site where it was installed to remedy the noise problem. And they worked faster and better and didn’t require maintenance.

Because this customer already had an existing hydraulic line set up on the mobile unloader, VIBCO engineers recommended the VIBCO HF-3500 “Big Buster” Hydraulic Vibrator. The vibrator was attached to the side of the hopper and 25 ft. lines were used to connect it to the hydraulic power supply. They have now increased the overall efficiency of their process.

A VIBCO SVRWS-6500 High Frequency Pneumatic Railroad Car Shaker was attached to the side of the railcar hopper. The vibrator prevents grain from sticking and clogging and helps to ensure a complete empty every time. Using a railcar vibrator also eliminates the need to bang on the sides of the car - saving labor time, injury, and reducing costly repairs.

A VIBCO SVRWS-6500 High Frequency Pneumatic Vibrator was mounted onto the car hopper. At just 85 dB at one meter, it immediately eliminated the noise problem. The high-frequency vibration greatly improved material flow. The high-frequency rotation also allows the vibrator to self-tighten into the railcar vibrator pocket, so more vibratory force is transmitted to the railcar.

A VIBCO 2P-100 Heavy Duty Electric Vibrator was installed on the sloped portion of the hopper. It was wired so that it would start as soon as the gate opened, clearing a full load every time. Now, the cement flows freely and there is no more damage to the hopper from hammering.

VIBCO 2P-450 Heavy Duty Electric Vibrators were mounted to the sand bins so that trapped steam and condensation are released from the sand and material flows without clogging or briding in the bin.

A VIBCO 2P-800 Heavy Duty Electric Vibrator was installed at the top of the hopper allowing the sand to fall though the mesh screen. No more cleaning off of the screen and therefore no interruptions in production.

Four VIBCO 55-3S Pneumatic Piston Vibrators were installed; two on each side of the silo. The placement of the vibrators provides the correct amount of vibration to keep the cement flowing evenly from the silo to the agitank, producing consistent batches.

A custom-built VIBCO flat-top vibrating table with two VIBCO Model 50-3S-EM Piston Vibrators was installed directly below the filling station. Vibrators were run during the filling cycle to depeak the litter properly in the buckets.